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Custom Mailer Boxes

When your product needs to ship safely and still look refined on arrival, our custom mailer boxes deliver. Built with durable corrugated construction and easy self-lock assembly, they’re designed to ship directly while keeping your presentation on-brand. We’ll recommend the right board grade and insert options based on your product size and shipping needs.

Get a Quote

View Custom Options

Home » Packaging Types » Custom Mailer Boxes

Custom Mailer Boxes

When your product needs to ship safely and still look refined on arrival, our custom mailer boxes deliver. Built with durable corrugated construction and easy self-lock assembly, they’re designed to ship directly while keeping your presentation on-brand. We’ll recommend the right board grade and insert options based on your product size and shipping needs.

Get a Quote

View custom options

Corrugated Mailer Box Styles

Browse pre-engineered corrugated mailer box styles, customizable for your product and brand needs.

Available Options

Material Options

Wall Flutes

Single Wall Flutes: A / B / C / E / F

Double Wall Flutes: BC / EC / EB / FE

Corrugated Formation

Single Face / Single Wall / Double Wall / Triple Wall Corrugated

Material

Printing & Color

Printing

Offset Print

Digital Print

UV Print

Flexography Print

Color & Ink

Water-based Inks

Soy / Vegetable-based Inks

Fluorescent Color

Oil-Based Inks

Pantone

Pantone Metallic

Printing

Coating & Lamination

Coating

Aqueous Coating

UV Coating

Spot Gloss UV

Soft-touch Coating

Varnish

Laminations

Gloss Lamination

Matte Lamination

Soft-touch Lamination

Anti-scratch Lamination

Printing

Finish Options

Hot Foil Stamping

Cold Foil Printing

Debossing

Embossing

Printing

Inserts & Add-ons

Inserts

Natural Kraft Corrugated Inserts

EVA Foam

Corrugated Box Divider Inserts

EPE Foam

Molded Pulp

Printing

Ready to get inspired?

Explore real packaging projects — structures, finishes, and details in action.

View All Case Studies

From complex requirements to a simple process.

Define

Tell us your product, size, quantity, and goals — we’ll clarify specs and constraints.
Solution

We propose structure, materials, finishes, and inserts, then create dielines, artwork, and a prototype for approval.
Produce & Deliver

Mass production with QC, plus export shipping coordination to keep timelines on track.

Not sure which packaging specs to choose?

Talk to the Demei Packaging team today — let’s build packaging that elevates your brand.

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